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We are quite often asked what differences are there between SPCL Series
Super Circular Loom and other kinds of circular loom ? Here are our
answers for two types of customers about the ultimate differences .
First of all we categorized customers as two types, the first type is
the customers specialized in plastic weaving industry for a long-term
period while another type is the customers ready to partake in plastic
weaving industry.
The answers for first type of customers:
1.About Shuttle
Due to the unique patent (Swallow-Tail
Guide Rail Pair for Plastic Circular Loom,
Patent No ZL 96 2 17570.6 ) owned
by SPCL Series Super Circular Loom, there’s only one wheel pushed by
shuttle-pusher but no other wheels, the grind breakage to warps is
reduced by 80% , meanwhile the impact of warps to movement precision of
shuttles is avoided, these are completely different from all other kinds
of circular loom, and result in following effects:
a) Significantly reducing thread breakage, the maximum width
of the circular loom can be up to 10 meters over, unit weight of fabrics
can be 250~800g/sq.m. or below 50g/sq.m.;
b) Completely avoiding shuttle drop, and the shuttle can be
adapted to warps with thickness over 0.03-0.5mm;
c) Strength loss of fabrics decreased by 10%.
2. About Cam
SPCL Series Super Circular Loom improved on 3-dimension
cam adopted by STARLINGER Circular Loom (Austria ) , there are no
friction distances and no any other parts within the open-mouth formed
by cam, rocker and palm belt, bestowed the whole machine with following
characters:
a) stable running, no lubrication needed to cam, low noise;
b) power consumption decreased by more than 25%, or
power-saving 60 degrees for 6m width circular loom a day.
3. About Weft Density Ddjustment
SPCL Series Super Circular Loom adopting transducer and
servo-control on main machine and lifting system to keep the
synchronization between lifting speed and rotating speed of main
machine, and the speed ratio can be adjusted as required at any moment,
as a result:
a) precise adjustment of fabrics unit weight can be made at
any moment, as such to remedy slit films’ error on drawbench, so as to
meet customer’s requirement and avoid waste of slit film;
b) no need to stop machine while adjusting weft density,
adjusting while weaving is necessary to high productivity.
The answers for second type of customers:
1. About Performance of SPCL Series Super Circular Loom
a) SPCL Series Super Circular Loom is the only circular loom
covering width 2m to 10.2m and unit weight 40 g/sq.m. to 800g/sq.m., in
other words SPCL Series Super Circular Loom can weave fabrics which
other circular loom can weave , as well as weave the fabrics which other
circular loom cannot weave so that usually obtains corner opportunities
on the market.
b) Using same thread , the intensity of fabrics woven by SPCL
Series Super Circular Loom is 10% higher than by other circular loom,
i.e. if intensity of fabrics woven by other circular loom differentiates
up to 10% from requirement, SPCL Series Super Circular Loom can still
produce fabric with the intensity required, hence on a daily production
, inferior fabrics can be reduced to the least and greatly cut down the
case that users claim for compensation and cannot receive payment for
poor product quality.
c) The rpm of SPCL-16/10000, SPCL-12/8000A and SPCL-10/6000 is
respectively 35, 41 and 51, less thread breakage, while weaving fabrics
with density 10x10, 130g/sq.m., daily turnout is 14000sq.m. , 10000sq.m.
and 8000sq.m. respectively.
2. About Maintenance
While striving for outstanding performance of SPCL
Series Super Circular Loom we apply ourself to simplify maintenance and
reduce easy-wear parts, skilled-workers with three years’ experience in
machinery industry can master service technics with one month.
3. About After Service
We own the all core technologies of SPCL Series Super
Circular Loom, while improving our product we also extend the service to
old customers to enhance the performance of all SPCL Series Super
Circular Loom for maximum benefits. |
